EasyPalletizer – Palletizer for collaborative robot arms

EasyPalletizer by EasyRobotics

EasyPalletizer

EasyPalletizer is a platform designed for the purpose of making palletizing easy and mobile inside a factory.

EasyPalletizer is built upon the popular industrialized design and function in which all EasyRobotics products are recognized for stable and robust designs.

EasyPalletizer can be equipped with robotarm from several manufacturer as well as Lifting module from SKF.

The EasyPalletizer consists of a Europallet sized consoles consisting of compartment for; robot controller, cables, hosts and lifting module from SKF or pedestal. The EasyPalletizer is designed robust with 300 KG of total weight without robot and lifter mounted. Each side of the EasyPalletizer consist of a docking system for pallets that measure the placement of the pallets.

The palletization is a term used in the industrial language; it is a process of arranging products on pallets in a specific order. As technology is advancing, more often we see the use of robotics in the packaging field. The industrial robots are used to avoid repetitiveness of workload and support in moving heavy elements. The most common thing in an industry that requires to be palletized is cartons and boxes. The use of automation and mechanization has helped in easing out the arrangement of goods on the pallet. It is now more important than ever to have a user-friendly palletizing technology installed in your factory for packaging purposes.

EasyPalletizer is a platform for making palletizing effortless and smooth. It can be equipped with a robot arm that has various useful advantages for the packaging industry. The inclusion of robotics in automation ensures flexibility, reliability, and productivity. The idea is to assist with short product life cycles, the latest packaging designs, different product variants, and batch manufacturing.

The robot arm can decrease health hazards for workers, preventing them from doing repetitive tasks and providing them relief from heavy lifting. The packaging is an essential part of any industry such as pharmaceuticals, food and beverage, metals, and electronics. Collaborative robot arms can make the packaging process faster, more efficient, and simpler.

There are several applications which make the Palletizer the right choice to the industry;

Floor level palletizing,
Load transfer stations to mobile robots form conveyer or other fixed units.
Unload/load transfer systems
Dual palletizing system.

EasyRobotics understands the industrial requirement of palletization with a collaborative robot arm. Robots are fast and help improve the quality of packaging. Additionally, they not only make palletizing and packaging of goods more systematic, which is important in the reduction of storage costs, but also ensure a clean packing process, especially essential for food and pharma goods.

Component plate

Inside of the EasyPalletizer there is components plate for mounting of products inside console. This could be: communication, air equipmente etc.

The standard EasyPalletizer is being delivered without cabling and lifting pedestal and Software for palletizing pattern.

Standard version of the Palletizer does not include:

Robotarm.
Airsystem for end of arm tooling.
Pedestal.
Cabling.
Lifter for robot.
Software for Palletizer pattern.

The standard Palletizer can be delivered with:

Fixed pedestal (not mounted).
SKF pedestal (not mounted).

Functions

Ethernet RJ45 connector
Ensuring monitoring or access via third part products from outside of the palletizer does the palletizer come with a small plugin for an ethernet cable.
Push buttons
Above each lamp bulk there is located push button for each side operation, here the installation can be ensuring “reset” function or activate function of the pallet.
Pallet detection
The EasyPalletize consist of four detection pins on each pallet site which ensure correct docking of pallet before stating palletizing. By the functionality loading stability is ensured as well as a safe operation stabling the components.
Multipurpose lamps and ethernet plug
At the front of the EasyPalletizer are two I/O connectable multipurpose lamps (with multiple configurable colors).

EasyPalletizer by EasyRobotics

Benefits

● Increases the efficiency and quality of packaging at minimal operating costs
● Makes the product more durable and reliable during and post-operation
● Operations can be fully controlled by the operator
● Provides an extensive range of working framework
● Ensures safe movement of boxes
● Fewer risks and work associated injuries
● Helps in redirecting employees to other tasks

EasyPalletizer changes the dynamic of the work with greater efficiency and effectiveness on all levels, besides making the production more advanced in technology and automation.

The EasyPalletizer can be delivered with three options

Without pedestal.
With SKF LIFTKIT.
Or with a fixed height pedestal, height 855 mm.

See also product order overview below.

Product order overview
PT1001	Palletizer One Base	For 2 Pallets with 4 sensor and 2 led lights. L1350 x W866 x H655 mm, Weight 220 kg
PT1002	Palletizer One with Liftkit	For 2 Pallets with 4 sensor and 2 led lights with SKT Liftingkit (not mounted). L1350 x W866 x H855 mm, Weight 265 kg
PT1003	Palletizer One with fixed Pedestal	For 2 Pallets with 4 sensor and 2 led lights with fixed Pedestal (not mounted). L1350 x W866 x H855 mm, Weight 265 kg
PT1001-S	Palletizer One Base Stainless Steel	For 2 Pallets with 4 sensor and 2 led lights. L1350 x W866 x H855 mm, Weight 220 kg
PT1002-S	Palletizer One with Liftkit Stainless Stee	For 2 Pallets with 4 sensor and 2 led lights. with LiftKit (not mounted). L1350 x W866 x H855 mm, Weight 265 kg
PT1003-S	Palletizer One with fixed Pedestal Stainless Steel	For 2 Pallets with 4 sensor and 2 led lights with fixed Pedestal 700 mm (not mounted). L1350 x W866 x H855 mm, Weight 245 kg
PT1010	Palletizer Two Base	For 2 Pallets with 4 sensor and 2 led lights. L1350 x W1085 x H855 mm, Weight 200 kg
PT1011	Palletizer Two with fixed Pedestal	For 2 Pallets with 4 sensor and 2 led lights with fixed Pedestal (not mounted). L1350 x W1085 x H855 mm, Weight 230 kg
PT1012	Palletizer Two with Liftkit	For 2 Pallets with 4 sensor and 2 led lights. with LiftKit (not mounted). L1350 x W1085 x H855 mm, Weight 230 kg